Technology

Revolutionary KUKA Operating System Transforms Robotics with Virtual Controllers

2025-04-21

Author: Siti

KUKA Launches Groundbreaking iiQKA.OS2 Operating System

In a game-changing announcement, KUKA has introduced its innovative iiQKA.OS2 operating system, designed to be scalable and customizable, featuring a complete virtual robot controller. This advanced system is tailored for the future, fully equipped to integrate artificial intelligence and comply with the upcoming ISO 10218:2025 industrial robot safety standard.

A Leap Toward Cyber Resilience

KUKA emphasizes that iiQKA.OS2 is 'cyber-resilient,' positioning digital manufacturing for the challenges of tomorrow. The system boasts an intuitive user-friendly interface alongside the flexibility of utilizing personal teach pendants or the KUKA smartPAD, making robotic controls accessible like never before.

Cutting-Edge Technology Meets Usability

Combining the robust foundation of KUKA.SystemSoftware (KSS) with a modern interface and modular safety features, iiQKA.OS2 meets the growing demands of automation. KUKA leverages its decades of expertise and a contemporary tech stack, paving the way for enhanced functionality and user experience.

Empowering Businesses of All Sizes

KUKA claims that the new system not only boosts production efficiency but also simplifies automation processes. The innovative iiQKA.UI web-based interface and customizable modules empower businesses from small operations to large OEMs to integrate both virtual and real robot controllers seamlessly.

Streamlining Simulation and Resource Management

The robust portfolio includes realistic load data analysis and the ability to craft customer-specific software packages along with comprehensive simulations. KUKA highlights that users can implement changes swiftly, all without the need for physical hardware.

Transforming Robotics with Advanced Kinematics

With iiQKA.OS2, every KUKA robotic kinematics—from nimble Delta and SCARA robots to six-axis machines of varying payload capacities—operates seamlessly through the KR C5 and KR C5 micro controllers. This feature will start with smaller robots before expanding to larger counterparts by 2025.

Innovative Programming Solutions

Thanks to the 'use your own device' feature, programming is further simplified. Users can dock the KUKA smartPLUG to common tablets and connect via USB, providing an intuitive programming experience through the iiQKA.UI.

Proactive Error Detection and Cost Reduction

KUKA's iiQKA.OS2 is engineered to identify errors early through advanced capabilities like simulation, offline programming, and extensive testing in a virtual environment—significantly reducing risks and expenses.

Ready for the Future with AI Integration

An optional NVIDIA expansion board, compatible with the KR C5 and KR C5 micro, facilitates AI integration for visionary applications. This positions KUKA's system to not only meet current demands but also prepare for future challenges with certified compliance to the ISO 10218:2025 and IEC 62443 standards.

Meet KUKA: A Leader in Automation Solutions

Based in Augsburg, Germany, KUKA is an international automation powerhouse with revenues surpassing EUR 4 billion (around $4.5 billion U.S.) and a workforce of around 15,000. They deliver an extensive range of industrial robots, including autonomous mobile robots (AMRs), software, cloud services, and fully interconnected production systems tailored for various industries.

Pioneering Robotics: RBR50 Award Winner

KUKA's commitment to innovation has earned them a prestigious 2025 RBR50 Robotics Innovation Award for their role in enhancing larvae breeding on Danish insect farms. Discover more about this accolade at the upcoming RBR50 Gala and Showcase during the Robotics Summit & Expo next week in Boston.